Details

Parametric Optimization of Friction Stir Welding of Aluminum Alloys

Dr. S S Deshmukh

Professor, Department of Mechanical Engineering, PRMITR, SGBA University -(M.S.), India

14-22

Vol: 9, Issue: 2, 2019

Receiving Date: 2019-02-18 Acceptance Date:

2019-04-05

Publication Date:

2019-04-17

Download PDF

Abstract

Friction Stir Welding (FSW) has demonstrated a significant potential for joining low melting point non-ferrous metals in several joint configurations. During FSW metals are joined in the solid state due to the heat generated by the friction and flow of metal by the stirring action of a pinned tool. In this investigation, the effect of friction stir welding process parameters like Tool Travel speed, Rotational speed ,and shoulder diameter on ultimate tensile strength and micro structural properties of Friction sir welding joint of 6111-T4 by using Taguchi method. By Factorial and Taguchi design and analysis for process parameters and experimental results gives the maximum responses such as Tensile strength at rotational speed 1100 rpm, tool travel21mm/min, shoulder diameter 26mm. An ANOVA analysis indicates an influence of individual parameters on Ultimate Tensile strength a of welding joint. a mathematical relations are proposed for Tensile strength.

Keywords: FSW; Factorial design; Taguchi method; ANOVA

References

  1. Mehta M., Arora A., A. De,T. Debroy. (2011), “Tool Geometry for Friction Stir Welding Optimum Shoulder Diameter; Metallurgical and Materials Transactions; A, 2716 42A.
  2. Sundaram N S, and Murugan N, (2010), Tensile behaviour of dissimilar friction stir welded joints of aluminium alloys, Mater Des 31, 4184
  3. G. Elatharasana,V.S. Senthil Kumarb (2013), An experimental analysis and optimization of process parameter on friction stir welding of AA 6061-T6 aluminum alloy using RSM, International Conference On Design And Manufacturing, IConDM 2013
  4. R. S. Mishra, M. W. Mahoney, S. X.McFadden, N. A. Mara, andA. K. Mukherjee, (2000), Scripta Mater, vol. 42, pp. 163–68.
  5. Ouyang JH, Kovacevic R. (2002), Material flow during friction stir welding (FSW) of the same and dissimilar aluminium alloys; J Mater Eng Perform; 11(1):51-63.
  6. Aval HJ, Serajzadeh S, Kokabi AH, (2011), Evolution of microstructures and mechanical properties in similar and dissimilar friction stir welding of AA5086 and AA6061; Mater SciEng A; 528:8071–83.
  7. Fratini, L., Pasta, S. (2012), Residual stresses in friction stir welded parts of complex geometry; Int. J. Adv. Manuf.Technol.; 59:547–557.
Back

Disclaimer: Indexing of published papers is subject to the evaluation and acceptance criteria of the respective indexing agencies. While we strive to maintain high academic and editorial standards, International Journal of Research in Science and Technology does not guarantee the indexing of any published paper. Acceptance and inclusion in indexing databases are determined by the quality, originality, and relevance of the paper, and are at the sole discretion of the indexing bodies.

We are one of the best in the field of watches and we take care of the needs of our customers and produce replica watches of very good quality as per their demands.