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A Review on Performance of a Billet Quality by Reducing Shrinkage and Porosity Defects in Steel by CFD in Continuous Casting

Kaushik V Kanani

P.G scholar of Mech. Dept., Atmiya Institute of Technology and Science, Rajkot

Ketan D Saradava

Assistant Professor, Atmiya Institute of Technology and Science, Rajkot

41-46

Vol: 7, Issue: 1, 2017

Receiving Date: 2016-11-04 Acceptance Date:

2016-12-28

Publication Date:

2017-01-29

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Abstract

The objective of this paper is to review the defects found in vertical continuous casting process. Remedies and Causes for shrinkage and porosity defects are discussed that would help to improve the quality of casting product. It found parameters effect the casting quality are casting speed , cooling speed , casting temperature, high extraction speed, secondary cooling zones, water flow rate, oscillation frequency Material flow analysis can be done in CFD that helps to detect shrinkage and porosity defect. The remedies that are discussed below help to reduce rejection rate

Keywords: Continuous Casting; Casting Defect; Shrinkage; Porosity; Simulation; CFD

References

  1. Carlos A. Santos, Jaime A. Spim Jr., Maria C.F. Ierardi, Amauri Garcia “The Use Of Artificial Intelligence Technique For The Optimization Of Process Parameters Used In The Continuous Casting Of Steel” ,Department Of Materials Engineering, Applied Mathematical Modelling 26 (2002) 1077–1092 , 20 November 2001.
  2. N. Cheung , C.A. Santos , J.A. Spim , A. Garcia “Application Of A Heuristic Search Technique For The Improvement Of Spray Zones Cooling Conditions In Continuously Cast Steel Billets”, Applied Mathematical Modelling 30 (2006) 104–115, 29 April 2005.
  3. Qi Peng Dong, Jiong Ming Zhang, Bo Wang, Xinkai Zhao, “Shrinkage Porosity And Its Alleviation By Heavy Reduction In Continuously Cast Strand” , Zhao State Key Laboratory Of Advanced Metallurgy, University Of Science And Technology Beijing, Journal Of Materials Processing Technology 238 (2016).
  4. Abdul Haseeb, Arvind Kumar, “Reform the Performance of a Billet Quality Reducing Its Defects at SAIL-SCL Kerala Limited”, Department Of Mechanical Engineering, ISSN (Online): 2349-6010.
  5. Pruet Kowitwarangkul, Maitri Kamonrattanapisud and Ekachi Juntasaro “CFD Simulation of Molten Steel With Isothermal Condition in the Continuous Casting Tundish”, International Journal applied Science Technology, vol. 9, Apr-June-2016.
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